NXT II
NXT-II Fuji Scalable Placement Platform, Fuji NXT-II Fuji Scalable Placement Platform, FUJI Machine Mfg, FUJI Machine Partner, India
Exchangeable Placing Head
The exchangeable head allows each module to support almost all surface mount component types and perform both highspeed chip mounting and odd-form component placement.
In order to place a wide range of part types, from small chip parts to large odd-form parts, six types of placing heads are available as well as a glue dispensing head. Any one of these easily interchangeable heads can be selected to meet the production needs
NEXT II’s equipped with a dual conveyor specification can load and produce two different types of panels at the same time, thus satisfying the need for high mix, small scale production. Furthermore, the operation rate is increased by the reduction in loading time.
High-precision placement accuracy is constantly maintained with automatically part camera, mark camera, and nozzle center measurements
NXT II’s high resolution parts camera can handle parts from 0402(01005) to large odd-form parts.
The NXT II’s graphical user interface is simple and easy-to-understand, minimizing time consuming operator training.
It is possible to quickly perform maintenance operations such as replacing placing heads by pulling out modules. Off-line maintenance is possible by replacing the module with another one, resulting in minimized production downtime.
Peripheral equipment
PCB Height Detection Function
Automatically detects the PCB wrap.
Parts are placed matching the PCB height
Possible to place parts with low impact.
Special Nozzles and Mechanical Chucks
Capable of handling parts that are difficult to place using standard nozzles.
Multipurpose Mechanical Chucks
A wide variety of parts can be supported using a combination of clamping claws and locators of various sizes. The claws and locators come in various sizes and their positions can be adjusted
PCB Backup – Soft Backup Pins
Absorbs impacts to panels during parts placement.
These can also be used with panels that are difficult to support with standard backup pins.
This provides powerful support for high-density parts mounting.
PCB Backup – Auto Backup Pins
Can be positioned anywhere on the backup plate. Pins are automatically positioned, checked and fine-adjusted. This drastically reduces the time required for changeover
Powerful Support for Production with the Fujitrax System
- Part verification
- Parts-out warning using remaining parts administration
- Feeder maintenance warnings
- Ability to set alternate feeders to empty slots during production
- Non-stop tray parts supply function
- Panel traceability data acquisition (requires panel IDs on panels and a panel ID reading device)
Specifications
| M3 II | M6 II | M6 II SP | |
|---|---|---|---|
| PCB size (L x W) | Double conveyor type: 48 x 48 mm to 534 x 510 mm Single conveyor type: 48 x 48 mm to 534 x 610 mm * (W) 280 mm when using dual conveyance. Single conveyance is used when width exceeds 280mm. |
Double conveyor type: 48 x 48 mm to 520 x 610 mm Single conveyor type: 48 x 48 mm to 520 x 610 mm |
|
| Feeder capacity | Up to 20 types (8 mm tape) | Up to 45 types (8 mm tape) | Up to 44 types (8 mm tape) |
| PCB load time | Double conveyor: Continuous operation 0 sec Single conveyor: 2.5 sec (using only M3 II modules) Single conveyor: 3.4 sec (using only M6 II/M6 II SP modules) |
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| Placing accuracy / Glue dispensing | V12/H12HS: ±0.038 (±0.050) mm (3σ), cpk ≥ 1.00 H08M/H04S: ±0.040 mm (3σ), cpk ≥ 1.00 H08/H04/OF: ±0.050 mm (3σ), cpk ≥ 1.00 H02/H01/G04: ±0.030 mm (3σ), cpk ≥ 1.00 GL: ±0.100 mm (3σ), cpk ≥ 1.00 * ±0.038 mm obtained with rectangular chip part placement (high-accuracy tuning under optimal conditions at Fuji |
H12HS: ±0.038 mm (3σ) H02/H01/G04: ±0.010 mm (3σ) |
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| Throughput |
V12: 26,000cph H08: 10,500cph H04: 6,500cph H01: 4,200cph OF: Not supported GL: 16, 363dph (0.22 sec/dot) H12HS: 22,500cph H04S: 9,500cph H02: 5,500cph G04: 6,800cph |
V12: 26,000cph H08: 13,000cph H04S: 9,500cph H02: 5,500cph G04: 6,800cph GL: 16, 363dph (0.22 sec/dot) H12HS: 22,500cph H08: 10,500cph H04: 6,500cph H01: 4,200cph OF: 3,000cph |
V12: Not supported H02: 4,700cph G04: 6,200cph H12HS: ±0.038mm (3σ) H02/H01/G04: ±0.010mm (3σ) |
| Applicable components |
V12H/H12HS: 0402(01005) to 7.5 x 7.5mm
(Max. Height 3.0mm) H08M: 0603(0201) to 45 x 45mm
(Max. Height 13mm) H08: 0402(01005) to 12 x 12mm
(Max. Height 6.5mm) H04S/H04: 1608(0603) to 38 x 38mm
(Max. Height 6.5/9.5mm) H02/H01/OF: 1608(0603) to 74 x 74mm (32 x 180mm)
(Max. Height 25.4mm) G04: 0402(01005) to 15 x 15mm
(Max. Height 6.5mm) |
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| Module width | 320 mm | 645 mm | |
| Machine dimensions |
4MII base: L: 1390 mm x W: 1934 mm 2MII base: L: 740 mm x W: 1934 mm 2MII base: L: 1474 mm x W: 1934 mm |
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Component Supply Devices
| Intelligent feeder | 8, 12, 16, 24, 32, 44, 56, 72, 88, 104mm tape width |
| Stick feeder | 4 ≤ component width ≤ 15 mm (6 ≤ stick width ≤ 18 mm), 15 ≤ component width ≤ 32 mm (18 ≤ stick width ≤ 36 mm) |
| Tray Unit | Applicable tray size: 135.9 x 322.6 mm (JEDEC standard) (Tray Unit-M), 276 x 330 mm (Tray Unit-LT), 143 x 330 mm (Tray Unit-LTC) |
Options
- Tray feeder
- PCU II (Pallet Change Unit)
- MCU (Module Change Unit)
- Engineering Panel Stand<br>
- FUJI CAMX Adapter
- Fujitrax
Changeover Devices
